Mar 09

Ash Burl Urn

Ash Burl and Walnut keepsake urn side 1

 

I thought that I would show you one of my latest creations. Pictured here is a keepsake urn that I just finished up for someone who has been part of our family for at least the last 10 years. Pauline lost her battle with cancer on February 22nd, 2012. Pauline was my brothers girlfriend, although if you are over 25 years old are you still referred to as a girlfriend? Maybe lady friend would be a better term to use. Anyways, as any who knows me would tell you, I love to add color to most things that I turn. However Pauline was a very quite person and never wanted the attention focused on her. So with that in mind I decided to let the wood speak for itself and chose not to add color. The wood that I used for the body of the urn was Ash Burl and it has a lot of outstanding figure to it. One of the nice things about this particular piece of wood is the closer that you get to it the more the figure reveals itself to you. The finial was turned out of Walnut and the color of the Walnut offsets the color of the Ash Burl very nicely and helps to highlight the burl figure. The overall size of the keepsake urn is approximately 4 3/4″ wide by 6″ tall. The body itself is 4 3/4″ wide by 3 1/2″ tall. Both pieces were finished with a spray semi-gloss lacquer.

May you rest in peace Pauline.

 
Ash Burl and Walnut Urn side 2

Another view

Permanent link to this article: http://thedaileygrind.com/2012/03/ash-burl-urn/

Nov 16

My most challenging pepper mill

Multicolored Dailey pepper mill

Multicolored Dailey pepper mill

The other night at our local woodturning club’s monthly meeting I was asked about what was my most challenging pepper mill design to turn. And also if I ever made the mistake of turning through and into the hole that I had drilled to hold the pepper corns. My answer was that I had indeed made the mistake of turning through into the center chamber, which is 1 1/16″ (27mm) in diameter, but only on one design and it is also my toughest design to turn. I originally called this design my “drunken mill” but when I changed all of my mill and spice grinder design names over to names of people who are or were important to me in my life I now call the design the “Dailey” after my entire family, including my brothers, sister, aunts, uncles and cousins.  As I tell everyone I don’t know if the Dailey’s are dysfunctional or not, but we definitely seem to be going in many different directions at the same time.

The design itself is achieved with regular spindle turning and then offset spindle turning to get the curves in the center. Offset turning is done by moving the center axis lines of the object that you are turning away from the center axis line of the lathe. It’s during the offset turning that I have had the problems of turning through into the center chamber. In order to get the best curves, the deeper I go with my cuts and the closer that I can get to the center chamber without go through into it, the better the curve will be on the mill. Ultimately my goal is to get a mill that looks like the whole design curves off to one side and I think that I have done that with this design. Please let me know what you think.

Permanent link to this article: http://thedaileygrind.com/2011/11/my-most-challenging-pepper-mill/

Oct 27

My Government Speaks a Foreign Language by Wendy Rosen

This post is from a friend of mine – Wendy Rosen. I would appreciate it if you took the time to read it. There is a lot of truth in what Wendy has written. It was first posted on American Made Alliance’s facebook page.

My Government Speaks a Foreign Language

Wendy Rosen

Wendy Rosen

Commentary by Wendy Rosen

So much of the frustration Americans feel is due to poor communication and the improper use of vocabulary coming from the White House and Capitol Hill.  Legislators must begin to update their use of terms and agencies so that they more accurately align with the expectations and understanding of typical Americans.  One clear problem is the use of the term “small business.” In some agencies it means under 500 employees, others under 1000 employees.  

1) How Small is Small?  It’s proven that micro businesses (mBiz) and start-up businesses are the source of nearly all new jobs. Our future small business owners are not in factories or offices– they are working at a kitchen table. The ideas below define small businesses as firms with less than 20 employees and micro businesses with less than 5 employees.

2) SBA Confusion. Small businesses, start-ups and micros mistakenly believe that the Small Business Administration represents their interests and provides services designed for them.  Less than 1/6 of 1% of all SBA funds went to businesses with less than 20 employees (2010). A more appropriate approach would be to fold into the Commerce Department.  The regional Agriculture and SBDC offices could be merged under a new title US Dept of Agriculture & Micro-Enterpise. Provide these regional offices with seed capital for farmers markets, regional “buy local” wholesale shows and access to market technical assistance for graduating to national wholesale trade shows.

What is a small business? If you asked that question to any American on the street…. they would identify a business with less than 20, maybe even less than 10 employees.  The term “small business” should NEVER be used in a vague manner, it gives opposing parties a weapon to use against each other.  When legislators and pundits use the term we need stop them and ask them to specifically define the size of small business they are discussing… In my experience, I find they are often stunned and embarrassed, and continue to refuse to define what the term “small” represents.  

The next election will be the result not of a battle between candidates, but a battle between the power of Wall Street and the voice of Main Street.  It’s time for us all to figure out what “street” we’re on!

Wendy Rosen

American Made Alliance, Founder

American Sustainable Business Council, Partner

This personal commentary does not necessarily represent the partner organizations of the American Made Alliance

Permanent link to this article: http://thedaileygrind.com/2011/10/my-government-speaks-a-foreign-language-by-wendy-rosen/

Oct 24

Headed to Hawaii

I wish that I could say that I was the one headed off to paradise but I can’t. The group of pens in the picture are the ones headed to Hawaii not me. Eventually they will be joined in their new home by salt and pepper mills and more pens but that is a couple of weeks away. This group of lucky pens is going to Totally Hawaiian Gift Gallery a new gallery that will carrying our work in Lahaina.  There address is Totally Hawaiian Gift Gallery 2435 Ka’anapali Parkway #A4, Lahaina, HI 96761

Group of ballpoint and fountain pens going to Totally Hawaiian Gift Gallery in Lahaina, HI

 

 

 

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Permanent link to this article: http://thedaileygrind.com/2011/10/headed-to-hawaii/

Oct 13

Lighthouse Grinders

A set of lighthouse spice grinders 11 and 9 inches tall

Lighthouse Spice Grinders

I thought that I would share with you a recent set of spice grinders that I made. These are Maple Burl spice grinders and are my version of a Maine lighthouse. I make up about 10 sets of these per year. I probably could make more but the Maple Burl starts out three inches thick and it needs to be dry. Finding dry burl that thick is difficult and drying it takes quite a while. I like to use Maple Burl in the lighthouse grinders because the burl pattern actually looks like stone work running up the grinders. The grinders are 11″ and 9″ tall. The base on these is 2 5/8″ in diameter. They really make a great conversation piece. The mechanism used inside is a CrushGrind mechanism and is a true spice grinder. Please let me know what you think.  Thanks.

Permanent link to this article: http://thedaileygrind.com/2011/10/lighthouse-grinders/

Oct 05

The making of a wooden bowl part1

A safety note: Using a lathe and chainsaw can be dangerous. What follows are the methods that I use to make a bowl. You follow them at your own risk. You should read, understand and follow all of the owners manuals for the equipment that you intend to use. You and you alone are responsible for your safety.

At shows I am often asked how I make a bowl. The question usually comes in the form of “What part of the tree do you make a bowl from?”.  What follows is how I make a bowl and just like everything in woodturning there are many ways to do things. This just happens to be my method.

Here I'm starting to cut up a log. I've trimmed off the end to get rid of any cracking from the end.
First Step

 The Curly Maple log pictured above is 42 inches across horizontally and about 35 inches vertically. The chain saw sitting on top of the log has a 36 inch bar on it and right behind it you can see the helmet that I wear when cutting up a log.  The helmet has a face shield and ear muffs to help protect my hearing while running the saw. This is the bare minimum of safety equipment. You should also wear chaps to help protect your legs and steel toed boots. Remember safety is your responsibility and no one elses.

The first step for me is to cut about 4 inches off from the end of the log and then to inspect the fresh end of the log for cracks in the area that I am going to make the bowls from. If I find cracks I will cut back another 2 inches and I will keep doing this until I don’t find anymore cracks. If I don’t eliminate the cracks now they could be a potential safety hazard while turning and will also cause me problems later in the drying process.

Once I’ve gotten back to clean wood the next step is to figure out what I need for bowls and to cross-cut the log accordingly.  I know that there are some of you turners out there looking at this log and saying my lathe will turn a 24 inch bowl so that’s how I should cut it up but realistically you would be wasting an incredible amount of wood just to prove that you can turn a big bowl. My most popular bowl sizes are 12, 15 and 16 inch bowls. So I’m going to cut up this log for maximum yield on the sizes that I need for my operation here.

I know that, for maple in my area, if I want a bowl with the final diameter of 16 inches I need to add about 8 to 10 percent to get me through the roughing, drying and final turning processes. Which means that I will need a rough diameter between 17 1/4 to 17 5/8 inches. So I’m going to shoot for cutting back on my log 17 1/2 inches.

 

Step Two here the log has been cross cut into four sections
Step Two

In the above picture you can see that I’ve cut the log into four sections. I should tell you that log was sitting on 2×4 rails running at right angles to the log. So that when I cut all the way down through the log I wasn’t actually hitting the ground with the blade of my chain saw.  The four sections are 17 1/2, 16 1/2, 13 1/2 and 22 inches from left to right. The only reason that I left the last section at 22 inches is because there is a lot of damage and rot on one part of that section and I’m going to have to work around it.  My next step will be to mark the section that has been separated from the rest and then to cut it into the desired pieces.  That will be coming soon in Part 2.

 

Permanent link to this article: http://thedaileygrind.com/2011/10/the-making-of-a-wooden-bowl-part1/

Jul 18

Which platters do you like better?

Here are four Ambrosia Maple platters.  They are 16 inches in diameter the overall height is less than 1 inch.  They are made from one wide piece of wood, no glue ups here.  The top picture shows two platters made without center inserts and the bottom picture shows two platters made with center inserts made from 3/16 inch thick green marble which is 6 inches in diameter.  All four platters were made from the same long board.

The discoloration that you see on these platters was actually caused by the Ambrosia beetle and not a dye job by me.  They cause some really neat colors don’t they?  Which way do you like best?  With marble centers or without?

Permanent link to this article: http://thedaileygrind.com/2011/07/which-platters-do-you-like-better/

Jun 22

Piece in the "Turning 25 – A Celebration" exhibit at the AAW.

 

 Oak Burl Vessel View 1
Oak Burl Vessel   View 1

Quite a while ago I did a post about a piece that I was making for the “Turning 25 -  A Celebration” exhibit that is starting this Friday, 6/24, at the yearly symposium of the American Association of Woodturners (AAW) in St. Paul, Minnesota.  Turning 25 – A Celebration came about because the AAW is turning 25 this year and they decided to ask each chapter to enter a piece in an exhibit.  The chapters could do the piece as a collaborative effort among the members or choose a member to make the piece.  The only stipulation on the piece was that it couldn’t be any larger than 8″x8″x8″.  I was elected to make the piece because I was the only person who volunteered to make a piece for our club, the Western Mountain Woodturners.  There are approximately 225 chapters of the AAW world-wide and the last that I knew just over 100 chapters were involved in the exhibit.

 Oak Burl Vessel View 2
View 2

The original piece that I was making for the exhibit developed a crack near the bottom as I was thinning the wall down to it’s final thickness.  Time was running out so I decided to use a piece that I had turned late last fall.  In the end I think the piece was a more fitting one for the exhibit anyways.  The wood that I used to make my hollow form was Oak Burl and it was won at one of our monthly meetings in our wood raffle.  Harry Burns was the member who had brought the piece of Oak Burl in for our clubs raffle.

 

Oak Burl Vessel View 3
View 3

The final dimensions of this piece are 6.5″ tall x 8″ in diameter.  The wall thickness is approximately 1/8″ throughout most of the vessel.  And it weighs in at a whopping 11 ounces.  About 1/3 of the piece is open from natural voids in the wood.

Permanent link to this article: http://thedaileygrind.com/2011/06/piece-in-the-turning-25-a-celebration-exhibit-at-the-aaw/

Jun 20

Ryanne’s learning to shoot product shots.

It’s Ryanne (our oldest daughter) and I alone here today.  Her little sister has gone off for the day to play at a friends house.  Ryanne likes photography and I needed to take some pictures of some mills for the site so I’ve been teaching her how I take product shots and how to use Photoshop.  This is one of the many pictures that she has taken today.  How did she do?

Permanent link to this article: http://thedaileygrind.com/2011/06/ryannes-learning-to-shoot-product-shots/

Jun 07

The winning color was ….

I would like to thank everyone who voted for helping me choose our next color combination for our mills and spice grinders.  And now without further ado.  Ed the envelope please.  And the winner was (drum roll please) #2 by a huge margin of 2 votes.  It was very close voting right up until the end.  So it’s looking like the new color combination for our mills and spice grinders will be #2 the brown, natural & green color combination and it should be out in the not to distant future.  Thanks again to all of those people who voted.

Permanent link to this article: http://thedaileygrind.com/2011/06/the-winning-color-was/

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